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RTO Cleaning

//04/21/2014

RTO Cleaning

 

 

From combustion exhaust to hazardous chemical fumes, factories can introduce a lot of dangerous material to the air within and around their walls. In all fairness, the word “factory” evokes mental imagery of a huge building with at least one or two giant smokestacks piercing the skies overhead, occasionally interrupting the serenity of the sky with clouds of various-colored steams and smoke.

 


Smokestacks

A fine industrial potpourri, right there.

 

While people like to blame strange (and often downright offensive) smells on these mighty chimneys and their vaporous expulsions, the fact of the matter is that stacks such as these tend to have powerful scrubbing systems in place dedicated to reducing pollution and eliminating smells. In truth, the real culprit pumping out dangerous fumes and/or incredibly stank-tastic smells tends to be a factory’s air circulation system and its mighty fans that are not properly filtered.

 


Industrial ventilation fan

Cleanliness, schmeanliness. Dust bunnies should be loved, not eliminated.

 

 

To eliminate these problems, factories use a gigantic device called a Regenerative Thermal Oxidizer, or RTO, to process the air they release back into the atmosphere. Imagine a set of electric ovens (usually 3) about the size of a VW bus sitting at the exit point for all air circulation vents from a factory. The dirty air from the factory floor is vented into this chamber which is filled with ceramic heating plates which quickly turns the chamber into a blast furnace for a few seconds, rocketing the temperature up to between 1450 and 1550 degrees Fahrenheit. This explosive change in temperature will ionize (making it harmless) or annihilate almost any prticulate matter, leaving the air inside clean and ready to be released into the atmosphere.

 

 

RTO

This is what an RTO looks like. (Photo courtesy of http://www.equinepine.com)

 

 

Constant use of this system eventually creates a sandy residue formed from the ceramic panels as they very slowly disintegrate from the blast process, as well as the now-much-heavier ionized particulate matter that collects on the surfaces inside the chamber. This buildup can quickly reduce the efficiency of an RTO and needs to be carefully removed along with the now-disintegrated ceramic saddles.


 

Ceramic saddles, sans tiny ceramic horses. (http://image.made-in-china.com/2f0j00IvKaTFtRYgqJ/Ceramic-Random-Tower-Packing-Intalox-Saddle.jpg)

 

 

This is where Rolan Plant Services comes into the equation.

 

 

Our highly-trained and certified crews can go into even the hardest-worked RTOs and bring them back to optimum efficiency using our exhaustive residue removal and saddle replacement process, and our Confined Space Rescue team provides start-to-finish safety throughout every procedure.

 

 

Make sure the job’s done right the first time; call Rolan Plant Services!


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